SE MECHANICAL SEM 3 – PRODUCTION PROCESSES

Module 1 – Introduction to Production Processes and Metal Casting
5 Topics
1.1 – Classification of Production Processes and Applications Areas
1.2 – Pattern Making Materials, Types of Pattern and Allowances.
1.3 – Sand Moulding and Machine Moulding
1.4 – Gating System :Types of Riser, types of Gates, Solidification
1.5 – Special Casting Processes
Module 2 – Joining Processes
4 Topics
2.1 – Classification of Various Joining Processes
2.2.a – Gas Welding
2.2.b – Arc Welding
2.2.c – Welding Defects and their Remedies
Module 3 – Forming Processes & Sheet Metal Working Processes
10 Topics
3.1.a – Introduction and Classification of Metalworking Processes
3.1.b – Hot and Cold Working Processes
3.1.c – Forging Operations
3.1.d – Rolling Operations
3.1.e – Defects in Rolled and Forged Components
3.1.f – Extrusion Process
3.1.g – Wire Drawing Processes
3.2.a – Classification of Sheet Metal Operations
3.2.b – Types of Presses used in Sheet Metal Operations
3.2.c – Types of Dies
Module 4 – Machine Tools, Machining Processes & Tool Engineering
16 Topics
4.1.a – Lathe Machines
4.1.b – Milling Machines
4.1.c – Drilling Machines
4.1.d – Broaching Machines
4.1.e – Lapping/Honing Machines
4.1.f – Shaping/Slotting/Planning Machines
4.1.g – Gear Milling
4.1.h – Milling Cutter Types
4.1.i – Gear Hobbing
4.1.j – Gear Shaping Process
4.1.k – Gear Shaving
4.1.l – Gear Grinding Processes
4.2.a – Geometry and Nomenclature of Single Point Cutting Tool
4.2.b – Taylor’s Tool Life Equation
4.2.c – Concept of Chip Formation and Types of Chips
4.2.d – Introduction to Jigs and Fixtures and Types
Module 5 – Non Traditional Machining Processes
4 Topics
5.1 – Electro-Chemical Machining
5.2 – Electric-Discharge Machining
5.3 – Ultrasonic Machining
5.4 – Laser Beam Machining
Module 6 – Polymer Processing, Powder Metallurgy & Intelligent Manufacturing In The Context Of Industry 4.0
8 Topics
6.1.a – Polymer Molding Techniques for Thermoplastic and Thermosetting Plastics
6.1.b – Applications of Plastics in Engineering Field
6.2.b – Compaction Processes
6.2.a – Introduction to Powder Metallurgy
6.2.c – Sintering Process
6.3.a – Cyber-Physical Systems (CPS)
6.3.b – Internet of Things (IoT) Enabled Manufacturing
6.3.c – Cloud Manufacturing
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3.1.a – Introduction and Classification of Metalworking Processes

SE MECHANICAL SEM 3 – PRODUCTION PROCESSES Module 3 – Forming Processes & Sheet Metal Working Processes 3.1.a – Introduction and Classification of Metalworking Processes
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